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Fan Switch Mod
Turn on/off your fans at the push of a switch
By Red Squirrel


With today’s high end PCs producing lot of heat, many fans are required to keep the heat to a normal temperature. Unfortunately, these produce awfully lot of noise, and for those who do recording and other activities that require a quiet room are forced to find alternatives, such as doing the recording elsewhere and transferring via tape, like what I do whenever I need to record something. But sometimes we simply want to be in a non-noisy environment no matter what we are doing.

With this toggle switch mod, you can switch it on when you leave your PC, and switch it off when you come to your PC, or simply watch your temps and turn it off when it’s cool enough and turn it back on when it’s getting too hot.

On my computer, I have 6 fans. The CPU fan, the PSU fan, the front HDD cooler fan (technically 3 fans but I’ll count it as 1), a side 80mm intake fan blowing air in front of the case, a 120mm intake blowing against the motherboard (PCI slot area, it gets my video card too, which is great), and an extra exhaust under the PSU.

Now, the front intake, the 120mm intake and the extra exhaust is not exactly required to keep it at a safe temperature, but they do help a lot. This mod enables me to turn on and off these 3 fans at the push of a button. Later on I might want to add an A/C thermostat but for now I’ll stick with doing it manually. A thermostat would be the same concept of the switch installation, but would all be done internally.

Here is some interesting information that I measured, these temps move around a lot but not more than a few degrees.

Fans OnFans off
CPUMoboCPUMobo
51ºC28ºC67ºC36ºC


So for those who think fans don’t make a big difference, they actually do!. It’s where they are located that matters. My article on airflow describes this well. Because of my case design, most of the proper airflow methods are bended a little, but my setup is still very effective, especially because the 120mm fan is blowing directly on the motherboard’s cards including the video card. This is an area in most cases that is less touched by air and it only relies on the fact that heat rises to change air. But in my case, it is being blown on when my fans are on.

Ok, enough stats and theory, let’s build!

What you need
  • Scissors or wire strippers
  • Wire of choice (about the same size as molex is good enough)
  • Extra bay (floppy or CD-ROM) with front part
  • Drill or way of making a big enough hole
  • Solder / iron
  • Electrical tape or duct tape
  • Toggle switch (many to choose from at Radio Shack, which are about 3-5 bucks)
  • Molex connector with mail and female end (ex: old cpu cooling fan connector)
  • Wrench to tighten the switch ring

    Tools
    It's tool time!


    This seems like a lot of tools, and it is, but you’ll see this is easy!

    First, you want to solder two wires the same length to the switch. Make sure they are long enough to reach from the bay section to where the fan(s) will be located, and give it plenty of slack, you don’t want it too tight.

    wires
    Wires ready to be striped, hooked up, and soldered to the switch.


    Solder them to the switch. Then you will have the switch with two wires dangling, don’t do the mistake I did. I had removed the ring that tightens the switch and then I also soldered the other end of the wires to the Molex connector only to find out I had to cut the wire to install the switch! Duh!

    soldering
    Wires soldered to the switch.

    oops
    Oops, don't do this at home!

    lets try this again
    Let's try this again


    Before you connect the Molex (I’ll get to that later) drill the hole in the bay section that is big enough for the switch, put in the switch and slip the ring and washer through the wires and tighten the switch.

    Once the switch is tightened properly and you have the wires dangling, you can now proceed with hooking them up to the Molex connector. Fans use the yellow and black wire. Take the Molex connector that has the female and male end and cut the yellow (or black) wire about in the center. I cut the yellow just because it was the last one so it was easier to get with the scissors, but it does not really matter, as long as you break the circuit and put the switch in between. Then, hook up the wires of the switch to both cut ends. Solder them and then tape them (to avoid soldered sections to touch components – that would be bad!) You will now have something that looks like this:

    almost done
    We're almost done!


    Now it’s simply the thing of hooking it up to the PC and plugging it in the power and then plugging in your fan(s) into the other section. By pressing the button you should be able to toggle it on or off.

    And here is our finished product:

    done
    Our final product!


    This is great if you want to control fans individually, as you can easily put about 5 buttons on one bay section, probably more if you really shove them together. Whatever you do, make sure you don’t hook up anything essential to it such as a hard drive or cpu fan!!!

    Warning
    Solder contains chemicals known to the state of California to cause cancer and birth defects.
    If you live in California and all your household suddently dies of cancer after making this mod, IceTeks may not be held liable for giving out such unsafe information! :P

    As a serious note, do be careful with a solder. My pictures of lying it on a piece of paper are not the safest measures to take especially if you plan to leave the room. I was simply keeping an eye on it and making sure it did not get too hot which it was not because of my stand.

    I hope you enjoyed this article and that it was helpful to you! If you have any questions or suggestions, please drop by the forum thread of this article. (Located below)

    Red Squirrel
    Your friendly adventurous admin


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    13117 Hits Pages: [1] 19 Comments
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    Latest comments (newest first)
    Posted by Guest on September 09th 2005 (03:34)
    QUOTE (Red Squirrel @ Sep 27 2005, 08:25 PM)
    Not for small wires like these.  Imagine shoving 25 wire nuts in a wiring box.  An electrical nightmare. laugh.gif

    They make small wirenuts for small wires

    Also you could use any mechanical splices' that are made for automotive wiring--same voltage.

    user posted image

    This is for a 3 way splice

    Or you could use a 3 way -which can also be used as 2 way- telepnone crimp connectors which are also waterproof.

    Failing all I would at least use shrink wrap tubing.

    It's worth it to do good wiring right away OR

    user posted image



    spacer
    Posted by Red Squirrel on September 09th 2005 (19:25)
    Not for small wires like these. Imagine shoving 25 wire nuts in a wiring box. An electrical nightmare. laugh.gif
    spacer
    Posted by richardj on September 09th 2005 (18:38)
    QUOTE (rovingcowboy @ Aug 27 2003, 07:33 AM)
    cool.gif

    nice article red but i thought you were talking about code switches?

    blink.gif

    i have my fans all daisy chained to the power by extension plugs for the hd's.

    and do you need soder??? i use duct tape when i splice em320.gif em320.gif em320.gif roflmao.gif roflmao.gif :awsome: dancingbanada.gif

    Why don't you use wire nuts?? blink.gif

    user posted image

    spacer
    Posted by richardj on September 09th 2005 (18:32)
    QUOTE


    Edit: Doh, it's Red Squirrel here, forgot to log in (posting from campus)

    TAHT'S WHAT YOU SAY! nonono.gif

    user posted image

    spacer
    Posted by Red Squirrel on September 09th 2005 (12:39)
    Yeah if you do it that way then you're fine. You'll need two switches though, one for the 5v and one for the 12v. But you could always make them use the same ground then just hook up the switch on the ground, though I'd recomend a seperate PSU if you do that as it's not really wise to "mix" the 5v and 12v ground.
    spacer
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